Rev Up Design Innovation and Automotive Product Development

Innovate Faster
Today’s economy, more than ever, compels innovation and a rapid succession of new models in order to remain vital and profitable in the market. The ability to reduce development cycles and development costs can be achieved by sharing expensive engineering capabilities, and dynamic, cost-effective collaborations to design quickly and efficiently more and multiple products. Effectively utilizing the latest CAD/CAM/CAE/PLM technology including 3D design to suit your specific needs can help produce more accurate, more complex designs in shorter lead times at an average of 22% and reduce non-conformance issues up to 40% when compared to standard 2D methods.

Collaborate Better
Effective and early collaboration is absolutely critical, with up to 70% of a product’s total lifecycle costs being defined during the early phases of product development. Having a supplier that understands the demands and challenges of your product development process and is able to help meet those challenges lends itself to faster innovation capacity and capability. Even if you are already implementing the latest CAD/CAM/CAE/PLM in-house a professional design services firm can provide the ability to increase your capacity by seamlessly integrating with your team to manage the demand with focused expertise.

Manage Data Effectively
The development of new automotive products and processes is no easy task. A host of design, product, and process data must be captured and managed. The better managed, and more this data can be condensed into an easy-to-search repository, the higher the quality of development process that can be achieved and the more this data can be leveraged for future designs. Vital to this end, is the creation of fully assoicative 2D production drawings, 3D solid models and 3D visualisations, rapid prototyping models, BOM’s, products with multipe configurations and model variants, simulations and analysis reports, and project management documents such as revision lists and drawing lists.

Manage Engineering Changes
Engineering changes typically occur at a rapid rate during the design, assembly, and testing phases. A change to the project can affect many documents. Utilizing the latest CAD/CAM/CAE/PLM technology can help avoid costly mistakes by ensuring that changes made anywhere in the process automatically update all product documentation, including parts, assemblies, and systems drawings.

If you are not currently using industry standard solutions, implementing this capability will require a large upfront investment of not only money but also time. A professional design services firm, having already made the necessary investments to overcome the steep learning curve and infrastructure setup for these tools, will be prepared to augment your capability quickly and cost-effectively. Acting as an extension of your team, they can provide the focused services that you need to more rapidly develop innovative designs, and create professional product and project documentation quickly and easily. You can take advantage of the following benefits:

o Achieve optimized solutions around cost and performance.
o Innovate new high efficiency products with respect to energy and resource conservation while maintaining leading positions in product performance and reliability.
o Develop and evaluate multiple design concepts with the use of engineering analysis, rapid prototyping techniques and general design skills.
o Test and evaluate models to identify best practices in design, manufacturing and performance.
o Perform component and subsystem design.

With more and more electronic and software content, hybrid power trains, drive-by-wire systems, sophisticated infotainment systems, highly optimized aerodynamic and vibration behavior it helps to be able to tightly integrate the domains of Mechanical, Electrical and Software Engineering. You need the ability to work unimpeded with ECAD and MCAD data. Electronic devices can be checked for efficient cooling by simulating convection and conduction within their designs.

Automated, parametric drawings substantially reduce the time and cost of the design, especially when the task is complex, involves intricate details, custom and broken-out sections, cavity pieces for mold generation or requires numerous changes.

With engineering services you can analyze the physical behavior of designs through simulation to improve time to market and reduce errors later in the development cycle, conduct quick stress analyses to make sure that parts can carry anticipated loads, improve designs by reducing weight without sacrificing strength. Collision detection can be invaluable, particularly in the engine area where clearances can be a major issue. These capabilities help reduce developments cost by reducing the number of needed physical prototypes.

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